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M5

Electric tow tug

Zallys M5 is a compact, agile electric tow tug designed to tow and maneuver wheeled loads up to 8,818 lb—even in tight spaces thanks to its small footprint. With a wide range of hitches and ballast options, it’s a versatile solution for towing industrial, hospital, and airport carts, as well as machinery, trailers, light aircraft, boats, and caravans.

Powerful AGM batteries provide working autonomy for an 8-hour shift. The Zallys M5 includes built-in safety features such as a presence sensor and anti-crush button. On request, it can be certified ATEX and IECEx for hazardous environments through accredited third-party bodies.

Like all Zallys vehicles, M5 is high-quality Made in Italy equipment, CE-certified in compliance with current European regulations.

Price: 10.410,00 USD

The listed price refers to the base machine only, without hooks, accessories, or any upgrades, and does not include VAT, shipping and handling costs.

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Price indication valid for the US. For pricing dedicated to other countries, please contact us.

Basso

Alto

Tow

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Autonomy

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Compactness

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Ergonomy

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Interested?

Find out the  price  you can get it for and request a  demo !

Contact us today and we’ll get back to you as soon as possible!

Request a quotation to learn about your dedicated discount.

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Ergonomic Zallys control head

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The speed of this model is adjustable across 5 levels, allowing you to tailor operation to the task at hand. The so-called Flex-to-go system is designed to perform maneuvers in fewer passes by reducing speed in tight spaces and to cover long distances faster by accelerating on straightaways.

At each level, the machine’s speed increases by 20% according to the following curve:

  • Level 1: 20% speed;

  • Level 2: 40% speed;

  • Level 3: 60% speed;

  • Level 4: 80% speed;

  • Level 5: maximum speed;

Note: The machine’s maximum speed is listed in the Technical Data section.

The right speed for every task

High-efficiency 130 Ah batteries

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The Zallys battery charger provides reliable, high-quality charging. Thanks to PFC technology (Power Factor Correction), it improves battery performance during charging and prevents potentially harmful current spikes.

It’s also multi-voltage, adapting to 110V or 220V power supplies, and features a “float” mode—essential for maintaining battery performance during long periods of inactivity.

External high-frequency battery charger

The Zallys tiller head has been designed and built to make operation more ergonomic for the operator, ensuring the right level of comfort for extended use throughout the work shift. Its ergonomic design keeps everything within easy reach:

  1. ignition key;

  2. display showing the remaining battery charge and the selected speed;

  3. button for selecting the 5 speed levels;

  4. horn button;

  5. hold-to-run drive controls;

  6. anti-crush safety button;

  7. two slots for extra buttons for additional accessories.

The structure is made of durable materials to withstand accidental impacts.

Ergonomic steering

5-level adjustable speed

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This model comes standard with two 130 Ah batteries, providing the machine with 8 hours of continuous runtime.

The batteries are sealed AGM batteries and therefore require no maintenance.

All-day runtime

External high-frequency battery charger

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Electric tow tug

  • Tow loads up to 8,818 lb;

  • ATEX and IECEx certifications available for potentially hazardous and explosive environments;

  • Versatile and compact;

  • Pneumatic tires for indoor and outdoor use;

  • 5-step travel speed selection;

  • Wide range of standard hitches or custom couplings on request.

High efficiency, low maintenance

Zallys motor gears run in an oil bath, which means virtually no maintenance and a significantly longer motor life—delivering consistently high efficiency over time.

Modular ballast system

The Zallys M5 modular ballast system makes it easy to boost performance when needed: each weight is 20 lb, so a single operator can add or remove ballast without any external lifting equipment.

Case history

Zallys M5 electric tug transporting a cart at a steel profile manufacturing company

Electric tug for towing steel profiles

This steel-profile manufacturer chose the Zallys M5 electric tug to move carts with production material: with towing capacity up to 8,818 lb and ease of use, it improved the efficiency of production processes.

Zallys M5 industrial electric tug connected to part of a heavy vehicle frame

Handling heavy, bulky components

The parts that make up the frames of large machines are very heavy and bulky, and moving them can become a critical point in the production flow. Our customer found the solution in the Zallys M5 model, which tows loads up to 8,818 lb with ease and precision.

The Zallys M5 electric tug is used to move multiple waste dumpsters at the same time, saving time and costs for transfers to the collection point

Electric tug for towing waste dumpsters

The Zallys M5 industrial electric tug is ideal for waste container handling: with towing capacity up to 8,818 lb, it enables a single operator to move multiple waste containers at the same time quickly, effortlessly, and safely.

Zallys M5 industrial electric tug used to tow a cart with the coil from the production line to warehouse storage

Towing carts from production to the warehouse

To speed up and, above all, make safer the handling of heavy coil carts from the production area to the warehouse, the customer added a Zallys M5 electric tug, eliminating manual handling.

The Zallys M5 electric tug, with custom yellow paint requested by the customer, is used to move airport cargo boxes smartly

Handling containers for transport by air

Thanks to its ability to tow up to 8,818 lb, the Zallys M5 electric tug meets the customer’s need to move multiple containers simultaneously with a compact, easy-to-maneuver machine. In addition, it was customized with “safety yellow” paint.

Zallys M5 electric mover for handling powder containers in a chemical facility

Handling of containers for powdered products

The Zallys M5 electric mover can be used to safely handle delicate loads such as powder containers in the chemical industry. On request, it can be ATEX-certified for use in potentially explosive and hazardous areas.

References

Application gallery

Zallys M5 electric tug towing a train of 3 roll-box laundry carts
Zallys M5 electric tug towing a cart loaded with a plant component
Zallys M5 electric tug towing a large metal component
Zallys M5 electric tug towing an industrial pipe cart
Zallys M5 electric tug towing a light tower
Zallys M5 electric tug towing a cart loaded with maintenance equipment
Zallys M5 electric tug towing the frame of a large machine
Zallys M5 electric tug towing a semi-truck
Zallys M5 electric tug towing the frame of an agricultural machine
Zallys M5 electric tug towing three trash dumpsters in a city center
Zallys M5 electric tug towing two recycling dumpsters up an uphill ramp
Zallys M5 electric tug for waste management in parking areas

Performances

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Even with the same towing force at hitch (N), towing capacity (lb) can vary depending on the surface, whether ballast is used, and the wheel type fitted on the machine and the cart.

8,818 lb

Maximum towing capacity (on flat surface)

3.42 mph

Maximum forward speed

20%

Maximum slope

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Performance

8,818 lb

Maximum towing capacity (on flat surface)

3.42 mph

Maximum forward speed

20%

Maximum slope

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Technical data

Model name

M5

Certification

CE

Towing capacity

8,818 lb

Max. speed

3.42 mph

Weight (without batteries)

198 lb

Length

60.59 in

Width

30.87 in

Height

38.02 in

Turning diameter

4.92 ft

Alternative versions

M5

Standard version

The Zallys M5 industrial electric tow tug is ideal for moving wheeled loads up to 8818 lb effortlessly and efficiently.

Zallys M5 industrial electric material handler for wheeled loads up to 8818 lb.

M5 ATEX

ATEX and IECEx certifications

On request, the Zallys M5 electric tow tug can be modified in accordance with ATEx or IECEx directives (zones 1/21 and 1/22) for use in environments with potentially explosive dust and gas. Explosion-proof conversions and certification will be carried out by specialized bodies following their analysis and testing.

Contact us for more information.

Zallys M5 electric tow tug with ATEX / IECEx certification for use in potentially explosive environments.

FAQ

How long is the warranty on Zallys products?

The warranty is valid worldwide for 12 months from the delivery date confirmed by a fiscal document, excluding wear parts. For more information, please don’t hesitate to contact us.

Where can I buy a Zallys electric vehicle?

We have a wide network of Dealers worldwide. You can contact the one closest to you, or fill out the form available on all product, industry, and accessory pages and submit your request: our team will forward it to your local Dealer, who will get back to you as soon as possible.

How can I become a Zallys Dealer?

Fill out the contact form available on all product, industry, and accessory pages and submit your request. Our team will get back to you as soon as possible.

Can Zallys vehicles be used on sloped terrain?

Most models in the Zallys range can handle inclines. For more details, please refer to the technical datasheet for the specific model.

Accessories

Tow hitches in various types for secure connections: pin hitches or ball hitches, multifunction hitches, roll-box–specific couplings, and electric or hydraulic clamping systems.

Couplings

The couplings are essential for completing Zallys material handlers, as they provide the connection between the machine and the cart, trailer, or towable dolly.


Several types are available:

  • manual pin, ball, multifunction, or roll-box–specific hitches;

  • electric clamping hitches controlled directly from the tiller head;

  • hydraulic clamping system.

Modular ballast weights to improve vehicle performance flexibly, with no auxiliary lifting required

Ballast weights

The Zallys modular ballast system provides maximum flexibility for boosting vehicle performance. Each individual unit is lightweight and can be installed by one operator with no auxiliary lifting required, so the machine can be ballasted with the right weight depending on the task.

Devices and accessories to enhance machine safety

Protection & safety

In addition to the many safety devices installed as standard on Zallys electric vehicles, you can add accessories to make them even safer—for example, wheel-guard and bumper protection kits, warning lights, beacons, and steering sensors

Industries of application

Industrial Logistics

Zallys electric vehicles are used across a wide range of industrial sectors thanks to their versatility, power, and functionality.

Metallurgical Industry

Zallys electric vehicles were developed to eliminate manual material handling in metalworking facilities and increase productivity.

Waste Handling

Waste management matters in every production sector: Zallys electric vehicles are the ideal solution for moving bins and dumpsters quickly, easily, and with no strain.

Hospitals & Clinics

Ergonomic Zallys vehicles for moving wheeled loads in hospitals and clinics. Select models are available in AISI 316 stainless steel for environments requiring high hygiene standards.

Towing

Essential in industrial and logistics environments, electric tugs are engineered to move heavy loads with ease and efficiency. With rugged construction and outstanding performance, these machines meet every need for moving wheeled loads in warehouses and plants.

What they say about us...

A powerful, reliable tug for moving helicopters

/5

The Zallys M5 electric tow tug proved to be a reliable, high-performing product for moving helicopters after landing. Before, the operation required major effort and positioning aircraft was difficult—but now it’s a completely different story: fast, powerful, and precise.

Valerie G.

8/31/23

5

Safety first

/5

Workplace safety is an absolute priority for us, and M5 was clearly designed with the same principle. The built-in safety systems have helped us ensure a safe working environment for our operators.

Troy V.

5/11/23

5

Built to last

/5

We’ve been using a Zallys M5 for a couple of years and it still runs like new, even though we often use it intensively. Its ruggedness and material quality are outstanding. This product was an excellent investment and is already paying for itself.

Francis C.

9/23/20

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INFOPARTS: Search and order spare parts

Spare parts can always be ordered through an intuitive and efficient system of illustrated parts catalogs to ensure the correct parts for the machine.

SUPPORT: Support with video tutorial

A technical support system with dedicated video tutorials is available for our dealers to perform any maintenance operation.

Everything is online and available at any time!

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means:

No fixed installations

Zallys electric machines eliminate the need to install fixed systems within the facility.

Flexibility

Zallys compact electric vehicles make your production line more flexible and streamlined.

Multifunction

Zallys offers a wide range of professional solutions you can use across different areas of your company for many different applications.

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