Industrial Testing & Maintenance
Vertical electric tugger with up to a 3,300 lb towing capacity
Production processes and Lean Manufacturing
Agility and efficiency are the key drivers of production processes built on the Lean method. Unoptimized operations and material movement negatively impact productivity. Choosing a Zallys solution makes it possible to tow multiple carts at the same time, reduce maneuvering space, and achieve lower total costs for your business thanks to low energy consumption and minimal maintenance requirements for our electric vehicles.
Flexible configuration
The base models of our electric tuggers, transporters, and ride-on vehicles can be equipped not only with manual hitches but also with electric ones, activated directly from the control panel to provide the operator with maximum ergonomics and safety during load hookup. A customization service is also available, complementing the many standard solutions already in our catalog.
Ergonomics and safety
Clear, ergonomic controls make our machines especially easy to use during maneuvers. An automatic braking system (when the drive controls are released) and an anti-crush device ensure that all our vehicles operate safely.
Agility and ingenuity
Zallys electric vehicles are engineered with ergonomic details for more dynamic operation: for example, all commands and controls are accessible from a single point, keeping everything within easy reach without unsafe movements.
References
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Case history
Zallys JACK inside an industrial facility
The customer’s need:
The customer wanted to speed up staff movement while maintaining a high level of safety.
Our solution:
JACK, the ride-on electric tow tractor, is the perfect solution for covering long distances: it can be used to transport operators and for inspection and maintenance work on heavy machinery.
Zallys M9 for machinery maintenance
The customer’s need:
Our customer’s goal was to optimize production time by speeding up machine moves during maintenance stages.
Our solution:
The Zallys M9 electric tugger proved to be a powerful ally in optimizing the company’s operations. Machine transfer times dropped noticeably, positively impacting overall production.
FAQ
Where are Zallys electric vehicles designed and manufactured?
Zallys’ registered and operating headquarters—where all our electric machines and accessories are designed and developed—is located in Italy, specifically in Sarcedo, in the province of Vicenza. Zallys is a proud representative of Made in Italy quality and design.
What are the main advantages of Zallys electric vehicles?
Zallys electric vehicles combine ruggedness, versatility, safety, and ergonomics. They’re engineered to boost efficiency in heavy-load material handling across industrial sectors, and they can be integrated with existing fixed systems to perform operations in areas those systems can’t reach. In addition, using Zallys vehicles helps prevent injuries and work-related disorders linked to manual material handling.
What safety features do Zallys tugs offer?
From the earliest stages of product design, safety is the first factor we consider. All Zallys electric vehicles are equipped with an operator-presence sensor, hold-to-run controls, an electric brake that remains engaged when no power is supplied, an emergency stop handle, and an audible warning device. In addition:
tiller-steered vehicles feature an anti-crush button on the control head;
electric wheelbarrows have hand guards on both handlebars.
In addition to these safety devices included in the standard machine configuration, you can add—depending on the model—flashing beacons or signal lights, protective guards, or intermittent buzzers.
How is maintenance handled for Zallys electric vehicles?
Maintenance is relatively simple and can be carried out easily. We recommend following the guidelines in the user manual and scheduling routine maintenance to ensure optimal performance and long-term durability.
What they say about us...
Regulatory compliance
/5
We use your electric tugs during product testing. Their performance is excellent and they make the job much easier, allowing us to move heavy components and the equipment we need for repairs with agility.
Blake Z.
4/13/23
4
Easy and efficient maintenance
/5
These compact tugs make maintenance operations easier. With their towing power, we can easily remove heavy components and move them to the repair area. This minimized downtime and improved productivity.
Patrick G.
3/30/23
4
A reliable tool for testing and commissioning
/5
We use several Zallys vehicles to perform a range of maintenance tasks on complex industrial machinery. Easy driving and spacious load platforms let us keep tools and equipment close at hand, saving us a lot of time.
Matthew A.
7/12/23
5
means:
No fixed installations
Zallys electric machines eliminate the need to install fixed systems within the facility.
Flexibility
Zallys compact electric vehicles make your production line more flexible and streamlined.
Multifunction
Zallys offers a wide range of professional solutions you can use across different areas of your company for many different applications.