Rail Industry
Industrial electric tugger with up to a 33,000 lb towing capacity
Increased productivity
Zallys electric vehicles offer outstanding versatility for a wide range of applications and can be fully customized for specific tasks. They help you cover longer distances or move more material in less time, delivering immediate benefits in operational efficiency.
No more manual load handling
Manual material handling includes lifting, holding, setting down, pushing, pulling, carrying, or moving a load. During manual handling, multiple risk factors can create health hazards and therefore increase the risk of injury. Investing in a Zallys solution helps reduce risk and increase productivity.
Use even in tight spaces
Zallys vehicles are compact and can be used where forklifts can’t operate. They offer excellent maneuverability even in aisles and tight spaces and take up minimal space when not in use.
Ergonomics and safety
Clear, ergonomic controls make our machines especially easy to use during maneuvers. An automatic braking system (when the drive controls are released) and an anti-crush device ensure that all our vehicles operate safely.
References
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Case history
Zallys M10 for towing locomotives during production
The customer’s need:
This locomotive manufacturer needed a vehicle to move one or more rail carts along the assembly stages on tracks.
Our solution:
The Zallys M10 industrial electric tugger is the best solution for this type of operation involving very heavy components. In addition, for this specific case, a custom support was created for the connection.
Zallys M12 for towing locomotive parts safely
The customer’s need:
The customer needed a compact, easy-to-use tugger to move locomotive parts through the various production stages.
Our solution:
The solution for the customer was the compact Zallys M12 electric tugger: ergonomic and easy to maneuver, it can tow loads up to 13,228 lb when moving on rails.
Zallys M10 for handling train frames – Alstom, France
The customer’s need:
The customer wanted to make train-frame handling operations safer by replacing forklifts with an electric tugger.
Our solution:
For this extremely heavy-duty job, we recommended Zallys M10, our heavy-load tugger that can move loads up to 33,069 lb on wheels and up to 132,277 lb on rails. With its power and incredible maneuverability, it moves loads more safely.
FAQ
Where are Zallys electric vehicles designed and manufactured?
Zallys’ registered and operating headquarters—where all our electric machines and accessories are designed and developed—is located in Italy, specifically in Sarcedo, in the province of Vicenza. Zallys is a proud representative of Made in Italy quality and design.
What are the main advantages of Zallys electric vehicles?
Zallys electric vehicles combine ruggedness, versatility, safety, and ergonomics. They’re engineered to boost efficiency in heavy-load material handling across industrial sectors, and they can be integrated with existing fixed systems to perform operations in areas those systems can’t reach. In addition, using Zallys vehicles helps prevent injuries and work-related disorders linked to manual material handling.
What safety features do Zallys tugs offer?
From the earliest stages of product design, safety is the first factor we consider. All Zallys electric vehicles are equipped with an operator-presence sensor, hold-to-run controls, an electric brake that remains engaged when no power is supplied, an emergency stop handle, and an audible warning device. In addition:
tiller-steered vehicles feature an anti-crush button on the control head;
electric wheelbarrows have hand guards on both handlebars.
In addition to these safety devices included in the standard machine configuration, you can add—depending on the model—flashing beacons or signal lights, protective guards, or intermittent buzzers.
How is maintenance handled for Zallys electric vehicles?
Maintenance is relatively simple and can be carried out easily. We recommend following the guidelines in the user manual and scheduling routine maintenance to ensure optimal performance and long-term durability.
What they say about us...
Powerful, versatile electric material handlers
/5
The adaptability of Zallys M10 electric material handlers is unmatched. Whether we need to transport large tools or complex parts for rail repairs, we can easily tailor the load capacity to fit our needs.
Amos I.
4/8/21
5
Improved efficiency with total safety
/5
Zallys M10 electric material handlers significantly improved the efficiency and safety of our maintenance activities. Advanced safety features, such as intuitive controls and robust braking systems, minimized the risk of accidents.
Ferdinand V.
9/5/22
4
An outstanding asset for handling heavy loads
/5
We integrated Zallys electric material handlers into our rail depot operations and they’ve proven to be an outstanding asset. Their ability to handle the heavy loads of rail components with ease simplified our workflow.
James F.
3/27/24
5
means:
No fixed installations
Zallys electric machines eliminate the need to install fixed systems within the facility.
Flexibility
Zallys compact electric vehicles make your production line more flexible and streamlined.
Multifunction
Zallys offers a wide range of professional solutions you can use across different areas of your company for many different applications.