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Metal Fabrication & Coating

Industrial electric tugger with optional electric lifting system

Multifunction solutions

One vehicle for multiple applications. The versatility of Zallys machines makes it possible to handle a wide range of needs—such as moving roll containers, waste bins, towing baggage carts, delivering goods to duty-free retailers, or transporting maintenance staff.

Ergonomic-friendly

To prevent functional damage and resulting occupational illnesses, employers must implement appropriate measures or use suitable work equipment to avoid manual handling of loads that pose a health risk to employees. Zallys electric tow tractors are the ideal ergonomic solution to make moving loads easier.

Ergonomics and safety

Clear, ergonomic controls make our machines especially easy to use during maneuvers. An automatic braking system (when the drive controls are released) and an anti-crush device ensure that all our vehicles operate safely.

Precision handling

One of the strengths of our machines is maneuverability in tight spaces, along with the ability to handle loads safely and precisely—especially in public-facing environments such as hospitals, hotels, and airports.

References

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Case history

Zallys M18 for moving heavy structures

The customer’s need:

A metal fabrication company producing very heavy steel structures needed a vehicle to move the two-wheel carts on which the products rested after production.

Our solution:

The Zallys M18 electric tugger with hydraulic lifting is ideal for handling heavy 2-wheel structures and moving metal components inside fabrication shops in complete safety. It lifts and tows up to 17,637 lb effortlessly.

Zallys M10 for moving heavy fabrication carts

The customer’s need:

The customer was looking for a solution to move carts loaded with fabrication materials from the work area to the painting department.

Our solution:

The power of the Zallys M10 electric tugger, capable of towing wheeled loads up to 33,069 lb, is ideal for moving carts in heavy fabrication industries—eliminating manual handling of loads even where forklifts can’t reach.

Zallys M6.5 for moving carts in paint shops

The customer’s need:

The customer needed a powerful, easy-to-handle tugger to move trailers with heavy, bulky loads.

Our solution:

The Zallys M6.5 industrial mover is the ideal solution for handling 2-wheel carts used to move large, heavy components in paint shops: thanks to the electric lifting system, the cart is lifted on one side and towed through the facility.

FAQ

Where are Zallys electric vehicles designed and manufactured?

Zallys’ registered and operating headquarters—where all our electric machines and accessories are designed and developed—is located in Italy, specifically in Sarcedo, in the province of Vicenza. Zallys is a proud representative of Made in Italy quality and design.

What are the main advantages of Zallys electric vehicles?

Zallys electric vehicles combine ruggedness, versatility, safety, and ergonomics. They’re engineered to boost efficiency in heavy-load material handling across industrial sectors, and they can be integrated with existing fixed systems to perform operations in areas those systems can’t reach. In addition, using Zallys vehicles helps prevent injuries and work-related disorders linked to manual material handling.

What safety features do Zallys tugs offer?

From the earliest stages of product design, safety is the first factor we consider. All Zallys electric vehicles are equipped with an operator-presence sensor, hold-to-run controls, an electric brake that remains engaged when no power is supplied, an emergency stop handle, and an audible warning device. In addition:

  • tiller-steered vehicles feature an anti-crush button on the control head;

  • electric wheelbarrows have hand guards on both handlebars.

In addition to these safety devices included in the standard machine configuration, you can add—depending on the model—flashing beacons or signal lights, protective guards, or intermittent buzzers.

How is maintenance handled for Zallys electric vehicles?

Maintenance is relatively simple and can be carried out easily. We recommend following the guidelines in the user manual and scheduling routine maintenance to ensure optimal performance and long-term durability.

What they say about us...

Easy to use and time-saving

/5

Our staff adapted immediately to operating Zallys vehicles. The intuitive controls saved us training time, and operations improved right away—both in efficiency and safety.

Peter M.

1/18/23

4

Safe, reliable products

/5

The safety features on Zallys electric tugs are top-tier. We feel confident using them in our fabrication shop—they make the work easier and operational efficiency visibly improves.

Martin M.

6/12/20

5

A highly versatile electric transporter

/5

The rugged structure of the Zallys JESPI electric platform cart can handle the heavy loads we deal with every day, making our operations more efficient. It’s an outstanding tool for our fabrication shop.

Alexander F.

2/14/23

4

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means:

No fixed installations

Zallys electric machines eliminate the need to install fixed systems within the facility.

Flexibility

Zallys compact electric vehicles make your production line more flexible and streamlined.

Multifunction

Zallys offers a wide range of professional solutions you can use across different areas of your company for many different applications.

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