Production Lines
Vertical electric tugger with up to a 3,300 lb towing capacity
Production processes and Lean Manufacturing
Agility and efficiency are the key drivers of production processes built on the Lean method. Unoptimized operations and material movement negatively impact productivity. Choosing a Zallys solution makes it possible to tow multiple carts at the same time, reduce maneuvering space, and achieve lower total costs for your business thanks to low energy consumption and minimal maintenance requirements for our electric vehicles.
Swappable batteries for continuous shift work
Some models, such as the Zallys M12 electric tugger, are equipped with swappable batteries to provide runtime across multiple shifts: lightweight and easy to replace, when the charge level drops you simply recharge the battery pack and swap it with a fully charged one to keep the machine always operational.
Precision load maneuvering
Heavy loads must be moved efficiently, safely, and precisely. That’s exactly what Zallys vehicles were designed for—enabling smooth maneuvers even when available space is limited.
Safety
Zallys products are designed to ensure maximum user safety during material handling operations in production facilities.
References
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Case history
Zallys JACK for towing carts in production warehouses
The customer’s need:
The customer was looking for a compact ride-on vehicle with good towing capacity to implement a “milk run” system in production processes.
Our solution:
With the Zallys JACK 3-wheel electric ride-on tow tractor, the operator can collect carts and materials from multiple production areas and bring them together to the warehouse in a single trip, applying the “milk run” system and taking the company’s efficiency to the next level.
Zallys M10 for handling plastic film coils
The customer’s need:
The customer needed a reliable machine to move really heavy and long film coils along the production areas with precision.
Our solution:
The Zallys M10 industrial electric mover is the most suitable solution for handling very heavy, bulky loads such as large plastic film rolls. Thanks to the turntable steering system, it can easily steer even the most challenging loads.
Zallys M12 for moving pickling carts
The customer’s need:
The customer was looking for a solution to efficiently move washing-machine pickling carts in the production area, eliminating manual handling.
Our solution:
The Zallys M12 electric tugger is ideal for handling light loads and can push carts up to 3,307 lb. In addition, its unique vertical design makes it much more compact than traditional machines—a key advantage on production lines.
Towing carts from production to the warehouse
To speed up and, above all, make safer the handling of heavy coil carts from the production area to the warehouse, the customer added a Zallys M5 electric tug, eliminating manual handling.
FAQ
Where are Zallys electric vehicles designed and manufactured?
Zallys’ registered and operating headquarters—where all our electric machines and accessories are designed and developed—is located in Italy, specifically in Sarcedo, in the province of Vicenza. Zallys is a proud representative of Made in Italy quality and design.
What are the main advantages of Zallys electric vehicles?
Zallys electric vehicles combine ruggedness, versatility, safety, and ergonomics. They’re engineered to boost efficiency in heavy-load material handling across industrial sectors, and they can be integrated with existing fixed systems to perform operations in areas those systems can’t reach. In addition, using Zallys vehicles helps prevent injuries and work-related disorders linked to manual material handling.
What safety features do Zallys tugs offer?
From the earliest stages of product design, safety is the first factor we consider. All Zallys electric vehicles are equipped with an operator-presence sensor, hold-to-run controls, an electric brake that remains engaged when no power is supplied, an emergency stop handle, and an audible warning device. In addition:
tiller-steered vehicles feature an anti-crush button on the control head;
electric wheelbarrows have hand guards on both handlebars.
In addition to these safety devices included in the standard machine configuration, you can add—depending on the model—flashing beacons or signal lights, protective guards, or intermittent buzzers.
How is maintenance handled for Zallys electric vehicles?
Maintenance is relatively simple and can be carried out easily. We recommend following the guidelines in the user manual and scheduling routine maintenance to ensure optimal performance and long-term durability.
What they say about us...
A significant organizational improvement
/5
Since we integrated Zallys M18 electric tugs into our production line, we’ve seen a significant increase in efficiency. These vehicles have been a game-changer for our workflow.
Nicholas G.
4/22/21
5
Greater safety and convenience
/5
Using Zallys M5 tugs for waste handling at our facility significantly improved safety and convenience. Advanced safety functions and intuitive controls let us work quickly in a calm, confident environment.
Joshua S.
3/26/21
5
A complete lifting solution
/5
With Zallys products, we found a complete solution that fits our production needs perfectly. The versatility and power of these mini tugs is unmatched.
Sabrina D.
9/25/23
5
means:
No fixed installations
Zallys electric machines eliminate the need to install fixed systems within the facility.
Flexibility
Zallys compact electric vehicles make your production line more flexible and streamlined.
Multifunction
Zallys offers a wide range of professional solutions you can use across different areas of your company for many different applications.